Manufacturing Improvement Plan for Noise Control Systems Manufacturer

Introduction:

A company specialising in the manufacture and installation of noise control systems across the world, recognised a need to improve manufacturing productivity and become more agile in its ability to meet changing market requirements.

What We Did:

  • worked with the client to establish and implement a manufacturing improvement plan covering 3 factory units
  • introduced new automation, production planning and quality systems to support the improvement plan
  • introduced improved management practices
  • coached and mentored factory management and team leaders to be able to effectively implement the changes required

Results:

There have been vast improvements in planning, visibility, stock control, communication and product quality.  In one factory over a 2-year period, production increased 15% with a 36% reduction in labour input.